How to install porcelain paving

Installing porcelain paving involves several steps to ensure a durable and aesthetically pleasing result. Here’s a detailed guide on how to do it:

Materials and Tools Needed:

  • Porcelain pavers
  • Gravel or crushed stone
  • Sand
  • Cement
  • Priming slurry
  • Paint brush or roller
  • Weed membrane
  • String line
  • Spirit level
  • Rubber mallet
  • Trowel
  • Notched trowel
  • Jointing compound or grout
  • Plate compactor
  • Spacers
  • Water and hose or a bucket
  • Cement mixer (optional)

Steps:

  1. Plan and Measure:
    • Measure the area where you want to install the paving.
    • Plan the layout, including the pattern and any cuts you’ll need to make.
  2. Prepare the Ground:
    • Excavate the area to a depth of about 150-200mm (6-8 inches) to allow for the sub-base, sand, and pavers.
    • Ensure the ground is level and remove any debris, roots, or old materials.
  3. Install a Weed Membrane:
    • Lay down a weed control membrane over the excavated area to prevent weed growth.
  4. Lay the Sub-Base:
    • Add a layer of gravel or crushed stone about 100-150mm (4-6 inches) thick.
    • Use a plate compactor to compact the sub-base, ensuring it’s level and firm.
  5. Add the mortar Layer:
    • Spread a layer of mortar about 30-50mm (1-2 inches) thick over the sub-base.
    • Use a rake/trowel to level the mortar
    • Mix the mortar a radio of 5:1 with a general purpose cement, water and mortar plasticiser (Feb)
  6. Lay the Porcelain Pavers:
    • Start at one corner and work your way across the area.
    • Use a string line to keep the rows straight.
    • Paint a layer of primer to the back of the tiles using a paint roller or paint brush. make sure this covers the full tile to make sure it gets the correct bond to the mortar bed.
    • Lay each paver onto the mortar base, using spacers to maintain even gaps between the pavers.
    • Tap the pavers gently into place with a rubber mallet, ensuring they are level with each other.
  7. Check Levels:
    • Use a spirit level to ensure each paver is level and adjust as needed by adding or removing mortar.
    • Continue laying pavers, checking levels regularly.
  8. Cut Pavers as Needed:
    • Use a wet saw or angle grinder with a diamond blade to cut pavers to fit the edges and any intricate areas.
    • Wear appropriate safety gear when cutting.
  9. Fill the Joints:
    • Once all pavers are laid and checked for level, fill the joints with a suitable jointing compound or grout.
    • Sweep the compound into the joints with a brush, ensuring it fills the gaps completely.
  10. Clean the Surface:
    • After the jointing compound has set, clean the surface of the pavers with water to remove any residue.
  11. Final Checks:
    • Inspect the entire paved area for any uneven pavers or gaps that need additional jointing compound.
    • Ensure the paving is clean and any remaining debris is removed.

Tips:

  • Always follow the manufacturer’s guidelines for the porcelain pavers.
  • Ensure good drainage by slightly sloping the paved area away from buildings.
  • Regular maintenance, such as cleaning and reapplying jointing compound, will keep the paving in good condition.

Following these steps will help you achieve a professional-looking porcelain paved area.